Complex In-Die Capabilities

IMS Buhrke-Olson is a leader in custom metal stamping and contract manufacturing. We provide innovative solutions to streamline your production processes. One of our standout offerings is our in-die assembly services, a cutting-edge method designed to optimize manufacturing efficiency and quality.

What is In-Die Assembly?

In-die assembly services involve integrating additional manufacturing operations directly into the stamping press. By combining multiple steps into a single operation, in-die assembly streamlines production and reduces the need for secondary operations. This method allows for hardware insertion, high speed servo tapping, and creating complex joints within components and assemblies, all in one continuous process.

Applications of In-Die Assembly

In-die assembly can be used for a wide range of applications across various industries. It is especially useful for producing complex components that require multiple assembly steps. Common applications include:

  • Automotive Parts: Creating sub-assemblies directly within the die can increase the speed and accuracy of producing automotive parts such as brackets, clips, and connectors.
  • Electronics: With the growing demand for smaller, more intricate electronic components, in-die assembly services can help manufacturers meet these requirements while maintaining high levels of precision and quality.
  • Appliances: By integrating assembly processes into the stamping die, manufacturers can reduce the number of operations needed to create parts for appliances such as refrigerators and washing machines.
  • Furniture: In-die assembly is also a popular choice for creating furniture components, as it allows for precise placement of hardware and joints within the die itself.
  • Medical Devices: For medical device manufacturers, in-die assembly can provide a cost-effective solution for creating intricate components while meeting strict quality standards.

These are just a few examples of industries that can benefit from in-die assembly. With the ability to streamline production processes and increase efficiency, this technique has become an essential tool for modern manufacturing.

Why Use IMS Buhrke-Olson?

In order to drive out cost and improve quality, IMS Buhrke-Olson employs a variety of complex operations completed stroke by stroke under the press ram. Operations include inserting hardware, high speed servo tapping and complex joints in a mechanical assembly.

  • Component insertion
  • Reduced manufacturing cost
  • Improved quality
  • Servo tapping Systems
  • Higher production speed
  • Greater flexibility
  • Reduced cost in multiple part applications

Assembly

At IMS Buhrke-Olson, we have decades of experience in providing high-quality in-die assembly services to our clients. Our complex in-die capabilities allow us to handle even the most difficult of projects with efficiency and precision. But what truly sets us apart from other manufacturers is our commitment to continuous improvement and customer satisfaction. We work closely with our clients to understand their specific needs, and constantly adapt and evolve our processes to meet their changing requirements. We also offer competitive pricing and reliable delivery times, making us a trusted partner for all your in-die assembly needs.

Incorporating in-die assembly services into your manufacturing process can provide benefits such as reduced costs, improved quality, and increased efficiency. IMS Buhrke-Olson offers industry-leading expertise and complex in-die capabilities to help you stay ahead in a competitive market. Consider partnering with us to optimize your production and enhance the overall quality of your products.

Get in Touch

General Inquiries

847-981-7550